📦 PLM Module

Product Lifecycle Management - comprehensive solution for material, inventory, logistics and supply chain management

🎯 Key Business Problems

Excessive stock levels

→ tied up capital in non-liquid assets

Material shortages

→ production stops due to missing components

Inefficient logistics

→ long delivery times, unnecessary movements

Losses and accounting errors

→ materials get lost or incorrectly accounted for

✅ Solutions

Working Capital Optimization

20-30% stock reduction without deficit risk

Uninterrupted Supply

99%+ material availability, downtime elimination

Logistics Acceleration

25-40% delivery time reduction, route optimization

Accounting Accuracy

99.5%+ inventory accuracy, loss and theft elimination

Logistics Cost Reduction

Equipment and warehouse space utilization optimization

🚀 Key Features

1. Material and Inventory Management

  • Material accounting: Complete catalog with characteristics
  • Basic inventory: Tracking by codes and barcodes
  • Serial numbers and batches: Material traceability
  • ABC analysis: Classification by value and turnover

2. Warehouse Logistics (WMS)

  • Location management: Zones, bins, capacity
  • Picking processes: Single, batch, zone, wave picking
  • Route optimization: Shortest paths in warehouse
  • Cycle counting: Inventory without downtime

3. Transport Logistics (TMS)

  • Equipment management: Forklifts, AGVs, conveyors
  • Transport orders: Automatic planning
  • Cargo consolidation: Loading optimization
  • Real-time tracking: Movement monitoring

4. Supply Chains

  • Purchasing: Automatic PO per MRP
  • Goods receipt: QC checks and verification
  • Supplier management: Ratings and analytics
  • Quality control: Inspections and NCR

🏗️ Technical Architecture

Event-Driven & Integration

📦 Real-time Inventory Updates
🔄 MRP Planning & Execution
🚛 Transport Order Management
📊 Analytics & Reporting

Cross-BC Integration

👥 WFM BC → PLM (Material Requests)
📍 Positioning BC → PLM (Location Updates)
🏭 Core BC → PLM (Zone Structure)
🔧 EIS BC → PLM (Equipment Coordination)

📊 Analytics Capabilities

Inventory Analytics

  • Stock levels & turnover: Current stock and turnover
  • ABC analysis: Value classification
  • Aging reports: Stock aging analysis
  • Cost analysis: Cost assessment and trends

Logistics Analytics

  • Movement efficiency: Route optimization
  • Equipment utilization: Equipment utilization
  • Order fulfillment: Execution speed
  • Quality metrics: Quality indicators

Supply Chain Analytics

  • Supplier performance: Supplier reliability
  • Lead time analysis: Lead time
  • Cost trends: Price trends
  • Compliance reporting: Regulatory reporting

🔒 Control and compliance

Inventory Control

  • Access permissions: Role-based access model
  • Audit trails: Complete operation history
  • Cycle counting: Regular checks
  • Variance analysis: Variance analysis

Quality Management

  • QC processes: Standardized inspections
  • Non-conformance: Deviation management
  • Supplier rating: Supplier assessment
  • Traceability: Complete traceability

📈 KPIs and Results

Inventory Accuracy 99.5%+
Order Fulfillment < 2 hours
Equipment Utilization 75-85%
Stock Turnover 8-12 times/year
Quality Compliance 99.9%+

🚀 Benefits

For Business

  • Inventory optimization - 20-30% illiquid asset reduction
  • Logistics acceleration - 25-40% time reduction
  • Accuracy improvement - 60-80% error reduction
  • Cost reduction - savings on storage and transportation

For IT

  • Scalability - from small warehouse to enterprise
  • Integration - ERP, WMS, TMS systems
  • Real-time - instant synchronization
  • Analytics - deep analysis and predictive analytics

🎯 Practical Scenarios

Manufacturing Company

  • Just-in-Time: 40% stock reduction
  • Kitting: 60% picking acceleration
  • Quality control: 50% defect reduction

Logistics Center

  • Cross-docking: 70% transit acceleration
  • Route optimization: 25% mileage reduction
  • Real-time tracking: Full cargo visibility

Construction Site

  • Material availability: 99% material provision
  • Equipment coordination: Equipment optimization
  • Cost control: 30% loss reduction

🎯 PLM Module - Your Solution

Comprehensive platform for materials and logistics management with modern technology integration

*Optimize inventory, accelerate logistics, ensure quality!*

📞 Next Steps

PLM Module - The Future of Materials Management is Here! 🚀